COMPAS

Ensuring competitiveness on ammonia production through flexible ammonia plants and low-cost electrolysis

Project area

Resource procurement (Input)
Fuel production
Refining and upgrading
Storage
Transport
Distribution
Utilisation
Post-treatment and recycling
Safety and standardisation
Systems integration / sector coupling
Community work and stakeholder involvement
Structural frameworks, regulation, and markets

All projects in the MissionGreenFuels project portfolio contribute to the green transition across the green fuels value chain and cross-cutting themes. The highlighted icons indicate the area this project contributes to. Click on the icons to lean more.

Project description

Green ammonia can be produced from renewable electricity such as solar and wind power and will be used for fertilizers world wide. It may also become an attractive fuel for e.g. oceangoing ships. In this green Power to X project, ammonia is derived from hydrogen through electrolysis.

COMPAS is addressing the green ammonia production by investigating the technical and economical requirements for revamping the electrolysis plant of a future green ammonia plant, as technology is likely to improve. This is done to minimize technical risks for first movers.

One key to this is to ensure that the plants are flexible towards technology advancements with respect to the electrolysis technology, as the main operating expense is associated with the electricity consumption of the electrolysis in the green ammonia plant.

The highly energy efficient solid oxide electrolysis (SOEC) technology, may save more than 25 % electricity for ammonia production, with a corresponding impact on renewable electricity and infrastructure installations.

The video was created by Dansk Center for Enery Storage for their annual meeting in 2023.

Project facts

Total budget of the project including co-financing
0 million DKK

Project start

October 2022

Project status

Completed

Funding pool

Pool 1

Inflection point

Achieving cost parityTechnology clarification and demonstration

Value chain and theme

Fuel productionRefining and upgradingSystems integration / sector couplingStructural frameworks, regulation, and markets

Project objectives

Besides de-risking on the plant level, the current project targets various improvements over the entire value chain concerning lower cost and competitiveness.

Focuses on technological improvements on the cell and stack level of the solid oxide electrolyzer technology – increasing efficiency and durability.

Impact & outcome

  1. A conceptual design of a flexible ammonia plant allowing for revamp from alkaline to SOEC technology or other electrolysis technology including techno-economic analysis – this will assist early mover investors in making right long-term decisions for their green ammonia plants and will aid in identifying significant potentials for savings throughout the entire value chain.
  2. 2) Develop a cell which degrades less than 15 mV/kh at 750ºC and a max of 1.25 A/cm2 over 3000 hours – this will dramatically increase the lifetime of the cells and further increase the competitiveness as well as minimize the resources needed for a green transition.
  3. 3) Demonstrate dynamic operation of a SOEC stack-module in lab (TRL 4) – this will greatly impact the view on the technology and aid for future demonstration at system level in a relevant environment (TRL 5).

Final report

The COMPAS project has been completed.

Read the final report of the COMPAS project

Project contacts

Henrik Lund Frandsen_cropped

Henrik Lund Frandsen

DTU Energy
Professor
Peyman Khajavi

Peyman Khajavi

DTU Energy
Assistant Professor

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The green fuel value chain and cross-cutting themes

Resource procurement (Input)
Identification, sourcing, and supply of biomass, CO₂, green electricity, or waste materials (feedstock) used as input for fuel production.
Fuel production
Processes that transform the basic energy resources into primary energy carriers (e.g. hydrogen).
Refining and upgrading
Processes that purify, enhance or synthesize fuels/hydrogen to meet specific quality and performance standards.
Storage
Technologies and systems for containing larger quantities of fuels (methanol, ammonia, hydrogen, SAF) over time.
Transport
Logistics and infrastructure for moving fuels from production to consumption sites, covering pipelines, trucks, ships, etc.
Distribution
End-point delivery for supplying fuels to users (e.g. fuelling stations, industrial supply lines, on-site storage).
Utilisation
Application of the fuels in end-use sectors such as heavy transport, aviation, shipping, and power generation in industry. The end-user is responsible for sourcing of energy/fuels, as well as new technologies and assets capable of utilising these, often with the purpose of reducing GHG emissions and environmental impact. Furthermore, end-users are also responsible for meeting new regulatory requirements and handling all technical and commercial risks related to the application of new and more expensive energy, following the energy transition. Utilisation includes extensive field testing of new technologies and fuels to overcome technical challenges and test production and supply chain infrastructure.
Post-treatment and recycling
Handling of byproducts, residues or emissions, and processes for material recovery or environmental management.
Safety and standardisation
Development and application of safety protocols, technical standards and certifications to ensure secure handling and interoperability.
Systems integration / sector coupling
Linking fuel production and use with other energy systems and sectors (e.g. power-to-x, grid balancing, industrial symbiosis) to optimise efficiency and resilience. Primarily an analytical focus.
Community work and stakeholder involvement
Engagement of local actors, citizens and industry stakeholders to support implementation, acceptability and social sustainability.
Structural frameworks, regulation, and markets
Analysis, development and test of policy, regulatory structures, incentive mechanisms, and market models to enable deployment and scaling.