DynFlex

Digitalisation and Test for Dynamic and Flexible Operation of PtX Components and Systems

Project area

Resource procurement (Input)
Fuel production
Refining and upgrading
Storage
Transport
Distribution
Utilisation
Post-treatment and recycling
Safety and standardisation
Systems integration / sector coupling
Community work and stakeholder involvement
Structural frameworks, regulation, and markets

All projects in the MissionGreenFuels project portfolio contribute to the green transition across the green fuels value chain and cross-cutting themes. The highlighted icons indicate the area this project contributes to. Click on the icons to lean more.

Project description

DynFlex paves the way to a stronger integration of PtX plants with the overall energy systems by looking at modelling, control systems, and overall dynamics of the plants.

Digitalisation for flexible, dynamic, and efficient operation of grid integrated PtX plants requires:

  1. Simulation, forecasting, monitoring, control, and optimization methods
  2. Fault-detection, condition monitoring, and predictive maintenance methods for components
  3. Real-time hardware-in-the loop emulation and test facilities for components and systems in lab and at full scale

The holistic approach includes the electricity grid, solar and wind power production, power converters (AC to DC), electrolyzers, air separation, ammonia and methanol production, and their interfaces to the electricity-, heat- and gas-grids. We develop these forecasting- and optimization-based control systems and use test facilities of these components and systems to enable integrated PtX facilities to operate safely, flexibly, and efficiently.

Project facts

Total budget of the project including co-financing
0 million DKK

Project start

August 2022

Project status

Active

Funding pool

Pool 1

Inflection point

Technology clarification and demonstration

Value chain and theme

Systems integration / sector coupling

Project objectives

The overall objective for DynFlex is to develop new methods for dynamic modelling, testing and flexible operation of individual PtX components and systems, supporting scale-up, business case and technology platforms for production of green fuels.

Simulation, forecasting, monitoring, control, and optimization methods

Project partners

DTI_logo2024rgb_farver_linje
P5
P11@4x
P18_3
CIP
Skovgaard_Energy_Logo
emd-logo-2025
HydrogenValley_Wide_CMYK
energicenter-nord
2-control
P3

Impact & outcome

  • DynFlex result in Flexible integrated PtX facilities will operate safely, flexibly, and efficiently. This facilitates reliability of the power system and such that PtX plants have interfaces for sector coupling, e.g., district heating and the transport sector.
  • DynFlex develops new methods for testing and operating individual PtX components and the total system. This result in improved the business case for PtX plants

Project contacts

Person placeholder

Gunnar Rohde

Danish Technological Institute
Senior Specialist

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The green fuel value chain and cross-cutting themes

Resource procurement (Input)
Identification, sourcing, and supply of biomass, CO₂, green electricity, or waste materials (feedstock) used as input for fuel production.
Fuel production
Processes that transform the basic energy resources into primary energy carriers (e.g. hydrogen).
Refining and upgrading
Processes that purify, enhance or synthesize fuels/hydrogen to meet specific quality and performance standards.
Storage
Technologies and systems for containing larger quantities of fuels (methanol, ammonia, hydrogen, SAF) over time.
Transport
Logistics and infrastructure for moving fuels from production to consumption sites, covering pipelines, trucks, ships, etc.
Distribution
End-point delivery for supplying fuels to users (e.g. fuelling stations, industrial supply lines, on-site storage).
Utilisation
Application of the fuels in end-use sectors such as heavy transport, aviation, shipping, and power generation in industry. The end-user is responsible for sourcing of energy/fuels, as well as new technologies and assets capable of utilising these, often with the purpose of reducing GHG emissions and environmental impact. Furthermore, end-users are also responsible for meeting new regulatory requirements and handling all technical and commercial risks related to the application of new and more expensive energy, following the energy transition. Utilisation includes extensive field testing of new technologies and fuels to overcome technical challenges and test production and supply chain infrastructure.
Post-treatment and recycling
Handling of byproducts, residues or emissions, and processes for material recovery or environmental management.
Safety and standardisation
Development and application of safety protocols, technical standards and certifications to ensure secure handling and interoperability.
Systems integration / sector coupling
Linking fuel production and use with other energy systems and sectors (e.g. power-to-x, grid balancing, industrial symbiosis) to optimise efficiency and resilience. Primarily an analytical focus.
Community work and stakeholder involvement
Engagement of local actors, citizens and industry stakeholders to support implementation, acceptability and social sustainability.
Structural frameworks, regulation, and markets
Analysis, development and test of policy, regulatory structures, incentive mechanisms, and market models to enable deployment and scaling.