H2-SAF

Low-cost hydrogen as green fuel enabler

Project area

Resource procurement (Input)
Fuel production
Refining and upgrading
Storage
Transport
Distribution
Utilisation
Post-treatment and recycling
Safety and standardisation
Systems integration / sector coupling
Community work and stakeholder involvement
Structural frameworks, regulation, and markets

All projects in the MissionGreenFuels project portfolio contribute to the green transition across the green fuels value chain and cross-cutting themes. The highlighted icons indicate the area this project contributes to. Click on the icons to lean more.

Project description

The aim of this project is to reduce the cost structure of sustainable aviation fuel (SAF) with at least 3-4% (compared to e-kerosene) by reducing the cost of green H2 by 15-20%, using innovative ideas regarding electrode development, membrane characterization and selection as well as lifetime extension through material degradation analysis. All together this comprises a unique platform that will significantly improve the electrolyser cell efficiency facilitating cheaper SAF through cheap hydrogen.

In Scandinavia, the governments have short-term ambitions for reducing CO2 emission for domestic flights before 2030. Danish and Swedish governments will make all domestic flights CO2 neutral by 2030. The largest airport in Scandinavia, Copenhagen (CPH), must offer SAF and transform into a “green airport” – CPH will be monitoring the project. The project will be completed in Q3 2026 at TRL7 and ASP/HPRO low-cost green hydrogen for SAF production will be on the market in 2027. The SAF market in the EU (2027-40) is estimated to approx. 87 Mt which corresponds to 271 GW electrolyser capacity by 2040 – a potential total market of 26 BEUR electrolyser technology for SAF production and approx. 3.1 BEUR for electrodes. With a market share of 5%, ASP will potentially have an additional accumulated sales of 155 MEUR in the period 2027-2040 for the EU and 589 MEUR for the US.

Project facts

Total budget of the project including co-financing
0 million DKK

Project start

October 2023

Project status

Active

Funding pool

Pool 2

Inflection point

Technology clarification and demonstration

Value chain and theme

Fuel productionRefining and upgradingStructural frameworks, regulation, and markets

Project objectives

Developing pulse-plating as a new electrode coating technology for high-performing electrodes

Impact & outcome

It is the aim of this project is to reduce the cost structure of sustainable aviation fuel (SAF) with at least 3-4% (compared to e-kerosene) by reducing the cost of green H2 by 15-20%

Project contact

Filippo Fenini

Filippo Fenini

Senior Researcher, Advanced surface Plating
HydrogenPro

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The green fuel value chain and cross-cutting themes

Resource procurement (Input)
Identification, sourcing, and supply of biomass, CO₂, green electricity, or waste materials (feedstock) used as input for fuel production.
Fuel production
Processes that transform the basic energy resources into primary energy carriers (e.g. hydrogen).
Refining and upgrading
Processes that purify, enhance or synthesize fuels/hydrogen to meet specific quality and performance standards.
Storage
Technologies and systems for containing larger quantities of fuels (methanol, ammonia, hydrogen, SAF) over time.
Transport
Logistics and infrastructure for moving fuels from production to consumption sites, covering pipelines, trucks, ships, etc.
Distribution
End-point delivery for supplying fuels to users (e.g. fuelling stations, industrial supply lines, on-site storage).
Utilisation
Application of the fuels in end-use sectors such as heavy transport, aviation, shipping, and power generation in industry. The end-user is responsible for sourcing of energy/fuels, as well as new technologies and assets capable of utilising these, often with the purpose of reducing GHG emissions and environmental impact. Furthermore, end-users are also responsible for meeting new regulatory requirements and handling all technical and commercial risks related to the application of new and more expensive energy, following the energy transition. Utilisation includes extensive field testing of new technologies and fuels to overcome technical challenges and test production and supply chain infrastructure.
Post-treatment and recycling
Handling of byproducts, residues or emissions, and processes for material recovery or environmental management.
Safety and standardisation
Development and application of safety protocols, technical standards and certifications to ensure secure handling and interoperability.
Systems integration / sector coupling
Linking fuel production and use with other energy systems and sectors (e.g. power-to-x, grid balancing, industrial symbiosis) to optimise efficiency and resilience. Primarily an analytical focus.
Community work and stakeholder involvement
Engagement of local actors, citizens and industry stakeholders to support implementation, acceptability and social sustainability.
Structural frameworks, regulation, and markets
Analysis, development and test of policy, regulatory structures, incentive mechanisms, and market models to enable deployment and scaling.