PowerFactor

Electrical optimization of SOEC-eREACT-MeOH

Project area

Resource procurement (Input)
Fuel production
Refining and upgrading
Storage
Transport
Distribution
Utilisation
Post-treatment and recycling
Safety and standardisation
Systems integration / sector coupling
Community work and stakeholder involvement
Structural frameworks, regulation, and markets

All projects in the MissionGreenFuels project portfolio contribute to the green transition across the green fuels value chain and cross-cutting themes. The highlighted icons indicate the area this project contributes to. Click on the icons to lean more.

Project description

PowerFactor accelerates large-scale Power-to-X deployment by tackling a key bottleneck: secure, grid-compliant electrical integration of dynamically operated electrolysis and synthesis units. Using the AU-Viborg pilot site and grid emulation, the project will provoke, measure and mitigate power-quality issues such as harmonics, unbalanced loads and fault propagation between plant and grid. It will also validate integrated SOEC–eREACT–MeOH operation, including improved steam integration. The outcome will be validated models and best-practice guidance that de-risk grid connection and operation, enabling scalable, reliable green methanol value chains in line with MissionGreenFuels’ Northern Star. Ultimately, this project will enable faster and more efficient deployment of local green fuel production, contributing to stronger Danish fuel supply independence.

Project facts

Total budget of the project including co-financing
0 million DKK

Project start

June 2026

Project status

Active

Funding pool

Pool 4

Inflection point

Technology clarification and demonstration

Value chain and theme

Fuel productionSystems integration / sector coupling

Project objectives

Establish a grid emulation test environment for P2X plants

Build and commission an industrially relevant test setup that can reproduce realistic grid conditions and measure how a P2X plant behaves electrically under dynamic operation, enabling repeatable testing of plant–grid interaction and power quality phenomena such as harmonics and fault propagation.

Run structured test campaigns on the integrated pilot chain to identify which operating modes and electrical events create the highest risk for unstable operation or non‑compliance, and develop practical mitigation strategies and operating envelopes.

Deliver models that link power-quality to process performance and validate them against pilot measurements, so they can be used as a reliable basis for future design, control concepts, and grid compliance documentation.

Demonstrate stable operation of the integrated SOEC–eREACT–MeOH chain under realistic conditions and variable load, including improved process integration concepts such as steam integration between units.

Consolidate project findings into clear best‑practice guidelines and decision support for industry, including recommendations for grid connection strategies and operational choices that improve robustness, compliance, and cost competitiveness for early commercial green methanol projects.

Impact & outcome

PowerFactor will provide unique, validated evidence of how a dynamically operated Power-to-X methanol plant interacts with the electricity system. This includes both how grid disturbances affect the plant and how the plant influences power quality in the grid, based on measurements under controlled grid-emulation conditions. The project will develop and validate models linking grid behavior to process performance and demonstrate robust, integrated SOEC–eREACT–MeOH operation under realistic conditions, resulting in refined operating strategies and integration concepts. In addition, the project will translate results into deployment ready best practice guidelines and design/operation recommendations, supporting industry, licensors, grid operators/regulators and project developers with more robust and predictable grid integration pathways. By enabling scalable, grid compliant hydrogen, syngas and methanol production that can integrate with industrial processes, PowerFactor supports faster deployment of green methanol value chains and strengthens the foundation for large scale adoption of sustainable fuels.

After more than ten years working hands on with Power to X, it has become clear to me that the hardest challenges are not within individual technologies, but at the interfaces between disciplines. No single field can solve electrical integration, process operation, and the creation of a viable business case on its own. PowerFactor is built on cross-disciplinary collaboration and shared understanding – turning complex system integration into practical, deployable solutions for scaling green fuels.
Peter Mortensen-9131
Peter Mølgaard Mortensen
Project Manager, PowerFactor, Lead Scientist, Topsoe

Mission fit

PowerFactor strengthens the MissionGreenFuels portfolio by addressing a barrier to scaling green fuels: reliable, grid-compliant integration of large Power-to-X plants under dynamic operation. It complements more process- and equipment-focused activities by adding a system perspective – combining grid emulation, pilot operation in AU-Viborg, and validated models to turn plant–grid interaction into practical best practice for deployment. The project strengthens the production part of the green fuels value chain by enabling robust operation of integrated SOEC–eREACT–MeOH schemes, reducing technical and economic risk for first commercial plants and supporting faster roll-out of scalable green methanol in Denmark and beyond.

Project contacts

Peter Mortensen-9131

Peter Mølgaard Mortensen

Topsoe
Lead Scientist
Björn Andresen_LK_200

Björn Andresen

Aarhus University (AU ECE)
Professor

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The green fuel value chain and cross-cutting themes

Resource procurement (Input)
Identification, sourcing, and supply of biomass, CO₂, green electricity, or waste materials (feedstock) used as input for fuel production.
Fuel production
Processes that transform the basic energy resources into primary energy carriers (e.g. hydrogen).
Refining and upgrading
Processes that purify, enhance or synthesize fuels/hydrogen to meet specific quality and performance standards.
Storage
Technologies and systems for containing larger quantities of fuels (methanol, ammonia, hydrogen, SAF) over time.
Transport
Logistics and infrastructure for moving fuels from production to consumption sites, covering pipelines, trucks, ships, etc.
Distribution
End-point delivery for supplying fuels to users (e.g. fuelling stations, industrial supply lines, on-site storage).
Utilisation
Application of the fuels in end-use sectors such as heavy transport, aviation, shipping, and power generation in industry. The end-user is responsible for sourcing of energy/fuels, as well as new technologies and assets capable of utilising these, often with the purpose of reducing GHG emissions and environmental impact. Furthermore, end-users are also responsible for meeting new regulatory requirements and handling all technical and commercial risks related to the application of new and more expensive energy, following the energy transition. Utilisation includes extensive field testing of new technologies and fuels to overcome technical challenges and test production and supply chain infrastructure.
Post-treatment and recycling
Handling of byproducts, residues or emissions, and processes for material recovery or environmental management.
Safety and standardisation
Development and application of safety protocols, technical standards and certifications to ensure secure handling and interoperability.
Systems integration / sector coupling
Linking fuel production and use with other energy systems and sectors (e.g. power-to-x, grid balancing, industrial symbiosis) to optimise efficiency and resilience. Primarily an analytical focus.
Community work and stakeholder involvement
Engagement of local actors, citizens and industry stakeholders to support implementation, acceptability and social sustainability.
Structural frameworks, regulation, and markets
Analysis, development and test of policy, regulatory structures, incentive mechanisms, and market models to enable deployment and scaling.