PVD4PtX

Novel protective and sustainable PVD coatings as key enabling factor for cost-reduction and lifetime extension of PtX technologies

Background

The PVD4PtX project aims to advance and commercialise a breakthrough class of multi-protective PVD (Physical Vapor Deposition) coatings to combat material degradation in equipment operating across the green fuels value chain – including ammonia, methanol, hydrogen, and biogas applications. By exploring novel alloying strategies and refining established coating principles, the project will develop durable, cost-effective solutions that enhance the longevity and performance of components exposed to corrosive environments. These innovations will be rigorously tested and ultimately scaled for production, supporting a more sustainable and economically viable future for green fuels technologies.

Objectives

Combat Material Degradation in Green Fuels: Develop and mature breakthrough multi-protective PVD coatings and enable commercial-scale use across the green fuels value chain.
Optimise for Industry Needs: Refine alloying and coating processes to deliver sustainable, high-performance coatings tailored to corrosive environments and end-user requirements.
Enable Industry Adoption: Ensure cost-efficient production and promote broad uptake to extend equipment lifetime and enhance competitiveness in the green fuels sector.

Expected results/impact

Development and industrial validation of new, durable PVD coatings for corrosion and wear protection in green fuel industries.
These coatings will lower equipment failures, cut operational costs, and enable expansion into major global markets as safer and more sustainable alternatives to hazardous traditional coatings (e.g. Cr6 and PFAS-based).
The project will enable new market opportunities for protective PVD coatings, directly addressing the needs of the green fuels, automotive, marine, and energy sectors.
The project supports decarbonisation, boosts Danish and European industry leadership, creates new business and job opportunities, and directly addresses global environmental and economic challenges.